Industrial Utility Efficiency

Industries

The new solution also saves close to 90 percent of the annual maintenance costs. The side channel blowers required intensive repairs and were therefore a source of high costs. MINK MV claw vacuum pumps provide completely dry compression of intake air and thus work without operating fluids such as oil or water. This makes the vacuum pumps virtually maintenance-free. 

5 Compressed Air Demand-Reduction Projects at the Brewery

This brewery is a relatively large operation with nine production lines plus a keg line. There are five bottle lines and four can lines. Operations in the plant include palletizing de-palletizing, filling, packaging operations, and brewing.

Annual plant electric costs for compressed air production, as operating today, are \$693,161 per year.  If the electric costs of \$43,016 per year associated with operating ancillary equipment such as the blower purge dryers are included, the total electric costs for operating the air system are \$736,177 per year.  These estimates are based upon a blended electric rate of \$0.06 /kWh.

Natural Gas Deliquescent Dehydrator Applications

Triethylene glycol (TEG) dehydrators are the most prevalent technology for removing water vapor from natural gas . Molecular sieve dryers are also quite common in gas processing plants. Molecular sieve units have operating processes similar to industrial heat-regenerated compressed air dryers. Natural gas, however, often needs to be purified at the wellhead before reaching the processing plant. Deliquescent dehydrators are normally used, in remote locations where no power supply exists, to dry small gas volumes located between the wellhead and these main treatment plants. The most common applications are instrument gas, fuel gas, sales gas, and emissions mitigation.

Universal Air & Gas Products Engineers NGV Refueling Stations

When a submarine docks for maintenance, the Navy requires a high-pressure, dockside, pier-power air compressor ready to be used in an explosion-proof environment. We have technicians working on military ships and submarines worldwide. For this, both UAPC and some of our technicians have been prequalified and have different secrecy clearances depending upon the project. In addition to our rental air compressors, we also have a fleet of CNG compressors available for long-term rent for the CNG refueling market.

Clean Energy and Mansfield Partner to Provide Fully Integrated Natural Gas Fueling Solution

Clean Energy Fuels Corp. and Mansfield Energy Corp. announced a strategic partnership to offer customers the most comprehensive solution in the compressed natural gas (CNG) fuel industry. Sales teams from both companies will offer Clean Energy's natural gas fueling station construction and operational services to current and potential customers. These services will be supported by Mansfield's large-scale fuel supply capabilities, and Gas-2-Gallons fuel management system creating a superior solution for the growing number of fleets making the switch to cleaner, cheaper natural gas.

Natural Gas Dehydration and Conditioning for NGV Refueling and Field Gas Upgrading

Compressed Natural Gas (CNG) is an alternative fuel source (to diesel and gasoline) with far-reaching benefits to North America. Strategically important benefits include energy independence, improved air quality, job creation, and lower and more stable fuel prices. This paper discusses natural gas desiccant dryer requirements in Natural Gas Vehicle (NGV) refueling stations, compares deliquescent to desiccant dryers and reviews two on-site field gas upgrading examples in displacing diesel fuel.

Smith Electric Trucks Complement CNG

Smith is one of the world’s leading manufacturers of all-electric commercial vehicles, which are zero-emission and less expensive to own and operate when compared with traditional diesel trucks. The company produces trucks for multiple industries, including food & beverage, utility, telecommunications, retail, grocery, parcel and postal delivery, school transportation, military and government. Smith’s customers include many of the world’s largest fleet operators, including PepsiCo’s Frito-Lay division, FedEx, Staples, TNT, Sainsbury’s, Coca-Cola, DHL, and the U.S. Military.

DO Control System and Turbo Blowers Optimize Energy Use at a WWTF

Every municipality and utility is facing the reality of rising energy costs. In 2010, the Town of Billerica, MA, which is located 22 miles northwest of Boston with a population of just under 40,000 residents, engaged Process Energy Services and Woodard & Curran to conduct an energy evaluation of the Town’s Wastewater Treatment Facility (WWTF) and pump station systems sponsored by National Grid. The objective of the evaluation was to provide an overview of each facility system to determine how electrical energy and natural gas were being used at the facility and to identify and develop potential costsaving projects.

Blow Molding Equipment: Review and Process Steps to Minimize Energy Usage

Stretch blow molding equipment requires a significant amount of energy—both compressed air and electrical—to produce bottles. Creating an effective and efficient process, as well as monitoring and maintaining optimal process settings, can result in significant energy cost reduction. These efforts will also help produce containers that meet all of the required quality standards.

MGM Industries Reduces Chilled Water Requirements with Dry Vacuum Pumps

Two years ago, sales were picking up and we began operating six extrusion lines on most days. We had to bring in some portable chillers, to keep up, and we started looking at buying a larger cooling system. We wanted to get rid of the portable chillers and have room to grow into four more extrusion lines. The new system we looked at was a 100-ton system that would have cost us around $150,000 in capital and installation and with a larger monthly electricity bill.

We were about to buy the new 100-ton chiller when our President, Abe Gaskins said, “Hold-on, can we replace the Liquid Ring pumps with something that doesn’t consume water”? That was our “Eureka!” moment.

Screw Blowers and Membrane Bioreactor Treat Wastewater at a Bottling Plant

The right ingredients and processes are essential for manufacturing flavorful beverages that contribute to the company’s bottom line. But what happens to all those other “ingredients” that aren’t part of the recipe? Cleaning up those unwanted ingredients from bottling plant wastewater can consume large amounts energy, time and money—and become a distraction from the company’s primary goal of manufacturing beverages.

Food

Vacuum and protective gas both reduce the activity of oxygen-dependent microorganisms inside the

Wastewater

When a facility plans for a wastewater treatment plants, they typically design based on population

Containers

Many manufacturing processes are like offensive linemen. When everything is running smoothly,

Auto

The 2023 International Powder and Bulk Solids Conference and Exhibition took place April 25-27,

Plastics

The basic function of vacuum degassing is to remove the vaporized gas and moisture from the

Transit

The IWF 2022 International Woodworking Fair was held August 23-26 at the Georgia World Congress

Pharmaceutical

Ever since it was commissioned in 1974, the Echallens wastewater treatment plant in the Swiss

Auto

The 2023 International Powder and Bulk Solids Conference and Exhibition took place April 25-27,

Energy

Blower & Vacuum Best Practices interviewed Mr. Sid Van der Meer and Mr. Terry Nickel from