Don’t let the dog days of summer drag you down. When the outside temperatures heat up, here are six warm weather maintenance tips to keep your vacuum pump performing at its best.
1. Keep it Cool
Importance of temperature control: During the hot summer months, maintaining an optimal temperature for your vacuum pump becomes even more critical. Pay attention to the ambient temperature. Heat can significantly reduce the viscosity of the oil, making it harder for the pump to generate vacuum. When the oil becomes too thin, it can’t effectively seal and lubricate the pump components, leading to reduced efficiency and potential damage.
Cooling strategies: Ensure the vacuum pump is placed in an open area with good ventilation to help dissipate heat. In enclosed spaces, consider using additional cooling methods such as fans or air conditioning units to keep the pump cool. Overheating can cause the oil to harden once it cools, which can clog the pump and reduce performance. Check the pump’s temperature regularly, especially during heatwaves, to prevent overheating.
Some vacuum pumps have an indirect water cooling system with a heat exchanger. It independently maintains the optimum temperature throughout the whole pump body allowing the pump to perform at its best. Thermal expansion and stress, loss in ultimate pressure and erratic running become a thing of the past.
2. Check the Oil
Oil quality and performance: In the summer, the oil in your vacuum pump is more prone to thinning due to higher ambient temperatures. Dirty oil can also impair the pump’s efficiency by becoming saturated with contaminants.
Regular maintenance: Check the oil more frequently during the summer and change it according to the manufacturer’s guidelines, or if it appears dirty or has an unusual odor. Use the sight glass found on the vacuum pump for a quick visual inspection of the oil’s condition. Changing to fresh oil at the end of a season removes contaminants, providing superior protection to lubricated components. Certain special vacuum pump oils are also available with improved corrosion resistance and can help you protect your vacuum pump during summer months.
3. Change the Filters
Filter function: During the summer, the air tends to carry more dust and particles, which can quickly clog the filter and impact the pump’s performance.
Routine replacement: Regularly inspect and replace the filters more frequently during the summer months to keep the pump running smoothly and efficiently. A clean filter ensures proper airflow and reduces the risk of overheating.
Vacuum pumps always perform better and save more energy with the parts that were designed for them. Non-genuine spare parts are usually made from lower-performance components to save cost.
Inspect and replace the vacuum filters more frequently during the summer months.
4. Protect the Pump
Preventing contamination: Summer humidity increases the amount of moisture in the air, which can enter your vacuum pump and cause damage.
Make sure your vacuum pump's gas ballast valve is fully open (if available) or consult with the manufacturer on adding liquid filtration to protect the pump from moisture and other contaminates. Moisture can cause corrosion and damage internal components, while other particles can cause blockages and reduce performance.
5. Perform Leak Tests
Ensuring vacuum integrity: Conduct regular leak tests after installation and during routine maintenance to ensure vacuum-tight sealings. Leaks can drastically reduce the pump’s efficiency and lifespan by allowing air to enter the system.
Testing procedures: During the summer, thermal expansion can impair seals and connections. Use appropriate methods and tools to identify and fix any leaks promptly to maintain optimal vacuum levels.
There are different ways to detect leaks with helium leak detectors. The so-called spray test is suitable for components under vacuum, while sniffing leak detection is for components under pressure. The means of detection is the tracer gas helium or hydrogen. These test methods are easy to perform and deliver accurate results.
6. Conduct a Visual Inspection
Regular checks: Routinely inspect the area around the pump and the pump itself for any visible signs of leaks or damage. Look for oil spots, loose connections or worn-out components that could indicate potential issues.
Preventive maintenance: Summer heat can accelerate wear and tear on components. Addressing these issues early can prevent more significant problems and ensure the pump continues to operate efficiently.
Seasonal inspection and maintenance will ensure your vacuum pump performs well all summer long.
By following these summer-specific maintenance tips, you can help extend the lifespan of your vacuum pump, improve its performance and reduce the risk of costly repairs or replacements. Regular maintenance during the hot months not only keeps your equipment running smoothly, but also ensures it operates safely and efficiently under challenging conditions.
Of course, expert equipment works better with expert preventive care. Contact Busch to ensure top quality service. Or enjoy the benefits of predictive maintenance with O11O – our new digital service solution.
All images courtesy of Busch Vacuum Pumps and Systems.
About the Author
Teodora Cusmina is the Lead Product Marketing Manager at Busch Vacuum Solutions USA, and has experience working with vacuum applications in many industries. She holds a Bachelor of Science in Biochemical Engineering and a Master's Degree in Process Engineering from Babes-Bolyai University in Romania.
About Busch Vacuum Pumps and Systems
Busch Vacuum Pumps and Systems is one of the largest manufacturers of vacuum pumps, blowers and compressors in the world. Its products are at the forefront of vacuum and low-pressure technology. For more information, visit https://www.buschvacuum.com.
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